Data Collector Module








This  module is designed for predictive maintenance work, allowing perform  measurement routines in a set of equipments on fully automatic mode.
It  uses all the memory capacity of the DSP Logger MX300, transfering previously  loaded control routines at high speed. 
             
Once loaded the control routine, which may include a variety of plants and sectors, the operation of the module is divided into progressive levels.
 Activating OPERATE COLLECTOR, prompted  the selection of plant, then routes and then selected equipment.Each equipment,  point and measurement, has one Not Measured status that will change depending  on the measurements and alarms loaded, according to international standards for  levels of vibration.
The  capacity of the data collector module allows transfer of a large amount of  equipment depending on the spectral resolution set, surpassing 16,000 spectrums  and more than 120,000 global values.
To  increase the speed of data acquisition, the collector can operate automatically  doing the routine inspection.
The  use of this function is extremely simple, requiring minimal intervention from  the operator, who shall follow the indications of the instrument to change  equipment or measurement point.
In  automatic mode, the collector takes the measurements and the operator shall  confirm them.
Upon  completion of point measurements, notifies and indicates the next point to be  measured.
At the end of the  measurements in all points of the equipment, indicates which is the next  equipment to be measured according to the established configuration.
Upon  completion of measurements on all equipment of a route, tells which is the next  route to measure or indicates that the route was completed.
From any  point, you can switch to automatic mode and to manual mode easily to alter the  order of the route or edit an already recorded measurement.
Each  level within the module has a status that varies while completing the route
:
Incomplete - OK - Caution - Emergency.
The  module shows in each transfer the record of the last measurement taken, global  or spectral values to be compared at the time of new inspection.
Measurement  routines shall be previously configured on the PC and transmitted to the  collector via a USB port, thus the system is ready to make the route set in the  DSP software Data Management.
Once  the measurements are taken they are transmitted to the PC via the same route  for the final analysis.             
Measurements available on route:
               Acceleration:rms, o-peak, peak-peak waveform and spectra.
               Speed: rms, o-peak, peak-peak waveform and spectra.
               Displacement: rms, o-peak, peak-peak waveform and spectra.
               Enclosure: rms, o-peak, peak-peak and spectra.
               Amperometric clamp: rms, o-peak, peak-peak, spectra.
               AC amplitude: rms, o-peak, peak-peak waveform and spectra.
               CC amplitude: rms, o-peak, peak-peak waveform and spectra.
               Ultrasound: rms, o-peak, peak-peak waveform and spectra.
               Inductive Sensors: rms, o-peak, peak-peak waveform and spectra.
             Thermometers and values: 4-20mA.
SPECTRUM TOOLS:
               All spectral measurements have different tools for analysis and  visualization of spectra acquired.
               More important:
               Graph  Zoom of amplitude and frequency.
Maximun  peak cursor and mobile, indicates frequency and amplitude point.
Harmonic  selected by cursor point.
Measurement  of spectrum with active zoom window.
Sample  values of harmonics on spectra, when configuring the point RPM
,  helping the detection of harmonic values.
Displays  bearing energy values and lubrication in acceleration spectra
 Accessories available for measurement:
             
- Accelerometer Sensors 50.100 and 500 mV / g.
 - Dual Accelerometer Sensor 100mV/g and 10mV / ° C
 - 1000 amp amperometric clamp .
 - Infrared thermometer with laser pointer (-32 to 250 ° C or 450 ° C)
 - Hearing Protectors with headphones for stethoscope function.
 - Inductive sensors for measuring vibration.
 - Set auxiliary input cables suitable for measurements from other  instruments:
- Inductive sensors with AC and DC output
 - Coil sensors
 - Set of absolute vibration monitors
 - Set of relatives vibration monitors
 
 - Inductive sensors with AC and DC output
 
Specifications
Inputs
                     16 bits
                     - Two accelerometers (50 100 500mv/g, selected by software)
                     - Clamp meters (10 100 1000 a, software selected)
                     - Two displacement (0 10 V or 10 V p-p)
                     - Auxiliary measure (1 VRMS, AC connection)
                     - Optical sensor for RPM measures and external trigger. 
                     24 bits
                     - Infrared sensor.
                     - Passive temperature sensors (pt 100) and active (0-100°c)
                     - Process signals (4 - 20 mA) units designation and offset control.
                     - DC Voltage (0  10V) units designation and offset control..
                     - Displacements (0 10V) units designation and offset control..
                     - Auxiliary DC Voltage (0-2.5V) units designation and offset control
Output
                     Stereo  earphone. Power 100 mW at 8 Ohms.
Features
                     DSP Processor  ADSP 2188 , 48 MHz.
                     Acceleration, Velocity, clamp meter and auxiliary input spectrums
                     Envelope Spectrum (2 filters which can be configured)
                     Waveform
                     Overall Acceleration and Velocity: 0-Peak & RMS. 
                     Overall Displacement Peak to Peak
                     Natural frequency
                     Phase between two channels without trigger
                     One and two plane automatic dynamic balance.
                     Frequency Response: 0.2Hz 20,000Hz
                     Ranges: 25Hz, 100Hz, 200Hz, 500Hz 1,000Hz, 2,000Hz, 5,000Hz, 10,000Hz,15,000Hz, 20,000Hz.
                     Side bands in spectra: Harmonics
                     Zoom in spectra
                     Bearing fault frequencies in envelope spectra
                     RMS for bands x4 or x10
                     Windows hanning, flattop and rectangular
                     Graphic spectrum: linear and logarithmic
                     Cursor single, harmonic, harmonic+ single, peak
                     Trigger: external, input channel triggering
                     Sealing IP 65.
                     USB Port for PC connection
                     16 Mb of FLASH memory allow storing 16,000 spectra in routes
                     320 x 240 monochromatic pixels LCD with LED backlight. Suitable to be used with direct solar light
                     Operating Temperature -10 deg C to + 60 deg C
                     Housing material : aluminum extrusion
                     Battery: NiMH 7.2 V, 3,500 mAhr rechargeable. Operating time : 8 hours
                     Size: 7.6 in x 7.7 in x 2.05 in (193mm*195mm*52mm)
                     Weight: 3.97 lb (1.80Kg.) 






